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We Know Metal

EQUIPMENT LIST


High-quality metal components don’t just make themselves – they’re fabricated by craftsmen using latest state-of-the-art equipment and time-tested techniques. At Mac Metal, we have the equipment needed to fabricate metal projects of almost every size and shape, with in-house specialists who possess the expertise required to get the job done right – on time and on budget.

Shearing / Cutting

  • 1/4” x 10’ Cincinnati Square Shear with Automec CNC programmable front gauge, 48” power back gauge and conveyor – stacker
  • Marvel 380A – w/ auto index capability
  • 90 ton iron worker with bar shear, angle shear & punch
  • 75 ton iron worker with shear/punch, flat, bar, angle & tube

Laser Cutting

  • Amada LCG Fiber Laser
    • 6000 watt fiber optic
    • Equipped with automation
    • 60 x 120 work envelope
  • Amada Ensis Fiber Laser
    • 9000 watt
    • Cycle load automation system
  • Fully Automated (1) Mazak Laser Cell
    • (1) 2500 Watt CO2 lasers
    • Fully automated with load / unload
    • Both lasers w/ 60 x 120 work envelope

Laser / Punch

  • Amada Apelio III 357 Vipros Series
    • 2000 Watt laser combined with a 33 ton turret press
    • Hydraulic ram with programmable stroke
    • 50 x 144 sheet size with repositioning

Punching

  • Turret Presses (4): All of our turret presses are 33 ton x 1/4” capacity and feature auto index for contour punching.
    • Amada Pega # 358S 50” x 78” sheet size (50” x 156” with repositioning)
      • (4) Auto Index stations
    • Amada Pega # 367 60” x 72” sheet sizes (60” x 144” with repositioning)
    • (3) Amada Pega # 357 50” x 72” sheet sizes (50” x 144” with repositioning)
  • Punch Presses:
    • Strippit #30-40 HD – 40 ton capacity with Creonics CNC gauging
    • 125 ton Johnson mechanical O.B.I.
    • 50 ton Niagra mechanical Str. Side

Machining

  • (2) Haas VF4 Vertical Machining Center
    • 50” x 20” x 24” work envelope
      • Through spindle coolant
      • Programmable coolant nozzle
      • Equipped with Intuitive Probing System by Renishaw

Forming

  • Press Brakes:
    • 65 Ton x 8’ Pacific w/ 3-axis CNC gauging
    • 350 ton x 14’ Cincinnati Hydraulic w/ 6 axis back gauge Front gauge system
    • 200 ton x 12’ Pacific Hydraulic with 2 axis CNC back gauge 48” range
    • (2) 175 ton x 10’ Autoform by Cincinnati with 3-axis
      CNC back gauge
    • 175 ton x 10’ Cincinnati CBII with 3 axis CNC gauge, with 14” stroke
    • (1) 135 ton x 10’ Cincinnati CBII with 3 axis CNC gauge, with 14” stroke
    • 90 ton x 8’ Cincinnati CBII with 3 axis CNC gauge, with 14” stroke
    • 28 ton x 28” Toyokoki All electric brake press, with 2 axis CNC back gauge
  • Other Forming:
    • 4’ x 4” Bending Roll – 12 ga x 4’ capacity
    • 6’ x 7” Bending Roll – 1/4” x 6’ capacity
    • 18” Urethane (2) roll forming system 7 ga capacity
    • #4 Diacro rotary bender

Robotic Welding

  • (2) Wolf Robotics leanarc 500C system
    • ABB IRB2400L robot
    • Orbit 500C indexing positioner with 500 kg capacity per side
    • Miller AutoAxcess 450 power source
    • Through arc seamtracking and touch sensing

Welding

  • (5) new TPS 320i Fronius MIG Welders
  • New Fronius Flex Track welding system – equipped with TPS 450i Fronius welder
  • New Tank Welding system with positioner
  • (20) 350-450 amp Fronius & Miller M.I.G. Welders
  • (2) 250 amp Miller Syncrowave T.I.G. welder
  • Spot welder 75KVA with CNC controls
  • Spot welder 30KVA, rocker arm w/ CNC controls
  • (2) Pro-weld model CD-212 Stud welder, 200V max.
  • (2) Miller hand plasma torch
  • Numerous overhead and Jib cranes
  • Overhead welding boom
  • Leak/pressure testing capabilities

Miscellaneous Fabricating

  • New Haeger PEMserter Model 824 w/ Auto Feed and PEM insertion detection
  • Haeger PEMserter Model 618
  • Corner radius notcher 1/8” R. through 1” R. (1/4” capacity)
  • 9” x 9” x 3/8” corner notcher
  • (4) Drill presses with ‘Power Feed’ and ‘Auto-tapping’
  • “Media” Blast System by Clemco – 12’ x 26’ x 10’ Media Blast Booth equipped for large scale parts
  • Tumble Blaster
  • Screen printing capability

Measurement and Testing

  • Faro Arm portable coordinate measuring machine (CMM)
  • 2 Trimos computerized height gauges
  • Vast lineup of hand inspection equipment including: Calipers, pin gauges, protractors, micrometers, tape measures and much more
  • Active gauge calibration control
  • Certified Weld Inspector (CWI) on staff

General Equipment

  • 20 cubic ft. vibratory finisher
  • Complete cleaning and painting facilities
  • Fully equipped tool room
  • Large selection of unitized tooling
  • (7) lift trucks to 8000 lbs. Capacity
  • (5) 5 ton overhead cranes

Shipping

  • 28 ft. Cargo Box Delivery truck
  • 3/4 ton pickup with cap
  • 5,000lb Capacity Transcell TC-2005 Scale
  • (3) Lantech Stretch Film Wrappers

 

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